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AZS Sealing Compound

AZS Sealant is a specialized joint sealing and protective material designed for electric-fused zirconia alumina (AZS) brick masonry. Crafted from micron-grade AZS fine powder and a specialized bonding system, this product delivers exceptional density, outstanding impermeability, and superior erosion resistance. It provides ultimate sealing for working joints, expansion joints, and complex interfaces in AZS brickwork, completely preventing penetration by high-temperature melts and corrosive gases. As a core protective material, it ensures “zero-permeation” safe operation for critical equipment like glass melting furnaces.

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AZS sealing compound was developed to address the permeation shortcomings that traditional fireclay or slurries may exhibit under ultra-high temperature and highly corrosive conditions. It employs a unique physicochemical composite bonding mechanism to form a seamless, dense, and chemically stable barrier after application. Its core technological advantages include:

Ultimate Permeation Resistance & Sealing Performance: Synergistic action of ultrafine powders and specialized additives completely fills micron-level pores, forming a flawless dense layer that provides near-perfect barrier protection against molten glass, alkali vapors, and air.

Synchronized Erosion Resistance: Its primary components are fully compatible with AZS bricks, exhibiting outstanding resistance to molten glass erosion even at temperatures exceeding 1700°C. This ensures the sealing layer degrades synchronously with the brick body, eliminating weak points.

Superior High-Temperature Bonding and Flexibility: Forms a robust ceramic bond with AZS bricks at elevated temperatures while retaining flexibility to absorb thermal stresses, preventing cracking due to thermal expansion and contraction.

Flexible Application Forms: Available in paste, plastic, or dry powder (on-site slurry preparation) forms to suit application locations and process requirements, accommodating coating, grouting, and pressing methods.

Key Technical Parameters:

- Form: Paste / Plastic / Dry Powder

- Chemical Composition: Compatible with AZS-33/36/41 bricks

- Post-curing porosity: Extremely low (paste/plastic forms achieve near-dense material after heat treatment)

- High-temperature flexural bond strength (1400°C): ≥ 5.0 MPa

- Glass melt penetration resistance index (simulated test): Significantly superior to conventional refractory mortars

- Maximum service temperature: ≥ 1750°C

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