Avrupa'n\u0131n \u00f6nde gelen g\u0131da ambalaj \u015firketlerinden EuroPack, uzun s\u00fcredir AB'deki 200'den fazla s\u00fcpermarkete g\u0131da s\u0131n\u0131f\u0131 soda-kire\u00e7 cam \u015fi\u015feler tedarik etmektedir. Ancak, on y\u0131ll\u0131k geleneksel alevli f\u0131r\u0131n\u0131, i\u015f geni\u015flemesi i\u00e7in giderek bir "engel" haline geldi; ton ba\u015f\u0131na 800 kWh'e kadar enerji t\u00fcketiyordu ve bu da AB \u00e7evre d\u00fczenlemelerinin belirledi\u011fi s\u0131n\u0131r\u0131 \u00e7ok a\u015f\u0131yordu. Daha da k\u00f6t\u00fcs\u00fc, yak\u0131t yanmas\u0131ndan kaynaklanan eser miktardaki safs\u0131zl\u0131klar, cam \u015fi\u015fe yeterlilik oran\u0131n\u0131 yakla\u015f\u0131k 881 TP3T'de tutuyordu. 2023 y\u0131l\u0131n\u0131n ba\u015flar\u0131nda, temel m\u00fc\u015fterilerinden biri olan bir Alman s\u00fcpermarket zinciri, "safs\u0131zl\u0131k oran\u0131n\u0131n 0,51 TP3T'nin alt\u0131nda olmas\u0131" y\u00f6n\u00fcnde yeni bir \u015fart \u00f6ne s\u00fcrd\u00fc. Bu \u015fart\u0131n kar\u015f\u0131lanmamas\u0131, y\u0131ll\u0131k sipari\u015flerde 301 TP3T'lik bir azalmaya yol a\u00e7acakt\u0131 ve bu da EuroPack'i acilen soda-kire\u00e7 cam elektrikli f\u0131r\u0131n in\u015fa projesini ba\u015flatmaya sevk etti.<\/p>\n\n\n\n
Talep al\u0131nd\u0131ktan sonra ekibimiz, 4 zaman dilimini a\u015farak 3 g\u00fcn i\u00e7inde EuroPack'in Polonya'daki \u00fcretim \u00fcss\u00fcne ula\u015ft\u0131. Yerinde yap\u0131lan testler, geleneksel f\u0131r\u0131n\u0131n d\u00fczensiz alev da\u011f\u0131l\u0131m\u0131 nedeniyle erime havuzunda \u00b125\u2103'lik bir s\u0131cakl\u0131k fark\u0131na sahip oldu\u011funu ortaya koydu. Bununla birlikte, soda-kire\u00e7 cam\u0131 (esas olarak SiO\u2082, Na\u2082O ve CaO'dan olu\u015fur) erime s\u0131ras\u0131nda s\u0131cakl\u0131k kararl\u0131l\u0131\u011f\u0131 i\u00e7in kat\u0131 gereksinimlere sahiptir ve 1450-1500\u2103'lik s\u00fcrekli ve homojen bir s\u0131cakl\u0131k b\u00f6lgesine ihtiya\u00e7 duyar. S\u0131cakl\u0131k dalgalanmalar\u0131, cam eriyi\u011finde kolayca devitrifikasyona ve dolay\u0131s\u0131yla safs\u0131zl\u0131klara neden olur. Buna dayanarak, "\u00fc\u00e7 b\u00f6lgeli dald\u0131rma elektrotlu \u0131s\u0131tma + tam otomatik ak\u0131ll\u0131 dozajlama sistemi" \u00e7\u00f6z\u00fcm\u00fcn\u00fc \u00f6zel olarak tasarlad\u0131k: erime havuzu, her biri hassas s\u0131cakl\u0131k d\u00fczenlemesi i\u00e7in 8 set molibden elektrot taraf\u0131ndan kontrol edilen \u00fc\u00e7 ba\u011f\u0131ms\u0131z s\u0131cakl\u0131k b\u00f6lgesine (erime, inceltme ve homojenle\u015ftirme) ayr\u0131ld\u0131; Bu arada, lazer par\u00e7ac\u0131k boyutu analiz\u00f6r\u00fc ile donat\u0131lm\u0131\u015f dozajlama sistemi, ham madde oran\u0131n\u0131 \u00b10,1% hata pay\u0131yla ger\u00e7ek zamanl\u0131 olarak ayarlayarak, safs\u0131zl\u0131klar\u0131 kayna\u011f\u0131ndan azaltabiliyordu. F\u0131r\u0131n astar\u0131 i\u00e7in, s\u0131radan refrakter tu\u011flalara g\u00f6re 3 kat daha korozyona dayan\u0131kl\u0131 olan magnezyum-al\u00fcmina spinel tu\u011flalar kullan\u0131larak, kullan\u0131m \u00f6mr\u00fc 5 y\u0131ldan fazla uzat\u0131ld\u0131.<\/p>\n\n\n\n
Proje geli\u015ftirme s\u00fcrecinde EuroPack iki kat\u0131 \u015fart \u00f6ne s\u00fcrd\u00fc: ayr\u0131lan at\u00f6lye alan\u0131 sadece 8 metre geni\u015fli\u011finde ve 15 metre uzunlu\u011fundayd\u0131, bu da geleneksel f\u0131r\u0131nlar\u0131 s\u0131\u011fd\u0131ramazd\u0131; ve f\u0131r\u0131n\u0131n, yo\u011fun sezon tedarikini etkilememek i\u00e7in 3 ay i\u00e7inde tamamlan\u0131p \u00fcretime al\u0131nmas\u0131 gerekiyordu. Hemen f\u0131r\u0131n i\u00e7in mod\u00fcler b\u00f6l\u00fcnm\u00fc\u015f tasar\u0131m uygulad\u0131k ve erime havuzu, elektrot sistemi ve s\u0131cakl\u0131k kontrol kabini gibi temel bile\u015fenleri 12 \u00f6nceden \u00fcretilmi\u015f mod\u00fcle ay\u0131rd\u0131k. Montaj ve devreye alma i\u015flemlerinin 90%'si yerli fabrikalarda tamamland\u0131 ve sadece yerinde birle\u015ftirme ve kurulum gerektirdi; ayn\u0131 zamanda, temel d\u00f6k\u00fcm\u00fc ve mod\u00fcl \u00f6n \u00fcretiminin e\u015f zamanl\u0131 olarak ger\u00e7ekle\u015ftirildi\u011fi "paralel in\u015faat y\u00f6ntemi" benimsenerek, orijinal 120 g\u00fcnl\u00fck in\u015faat s\u00fcresi 85 g\u00fcne indirildi. \u0130n\u015faat s\u0131ras\u0131nda, 5 m\u00fchendis sahada kalarak, ekipman kald\u0131rma ve devre ba\u011flant\u0131s\u0131 gibi 10'dan fazla saha sorununu \u00e7\u00f6zmek i\u00e7in yerel in\u015faat ekibiyle i\u015fbirli\u011fi yapt\u0131 ve her ad\u0131m\u0131n AB end\u00fcstriyel g\u00fcvenlik standartlar\u0131na uygun olmas\u0131n\u0131 sa\u011flad\u0131.<\/p>\n\n\n\n
F\u0131r\u0131n\u0131n devreye al\u0131nd\u0131\u011f\u0131 g\u00fcn, s\u0131cakl\u0131k izleme sistemi her b\u00f6lgedeki s\u0131cakl\u0131k fark\u0131n\u0131n \u00b13\u2103'de sabit oldu\u011funu g\u00f6sterdi. \u00dcretilen ilk soda-kire\u00e7 cam \u015fi\u015fe partisi testi ge\u00e7ti; \u0131\u015f\u0131k ge\u00e7irgenli\u011fi orijinal 82%'den 94%'ye y\u00fckseldi ve safs\u0131zl\u0131k oran\u0131 0,3%'ye d\u00fc\u015ft\u00fc, b\u00f6ylece m\u00fc\u015fterinin gereksinimlerini tamamen kar\u015f\u0131lad\u0131. Devreye alma sonras\u0131 veriler daha da etkileyiciydi: cam eritme ba\u015f\u0131na ton ba\u015f\u0131na enerji t\u00fcketimi 480kWh'ye d\u00fc\u015ft\u00fc, geleneksel f\u0131r\u0131na k\u0131yasla 40% azalma sa\u011fland\u0131 ve y\u0131ll\u0131k elektrik maliyetlerinde 1,2 milyon Euro'dan fazla tasarruf sa\u011fland\u0131; g\u00fcnde istikrarl\u0131 bir \u015fekilde 20.000 adet nitelikli cam \u015fi\u015fe \u00fcretildi ve \u00fcretim kapasitesi 25% art\u0131r\u0131ld\u0131. M\u00fckemmel sonu\u00e7lar sayesinde, devreye alman\u0131n \u00fczerinden alt\u0131 ay ge\u00e7tikten sonra EuroPack, orijinal sipari\u015flerini korumakla kalmad\u0131, ayn\u0131 zamanda Fransa ve \u0130talya'dan iki yeni s\u00fcpermarket m\u00fc\u015fterisi daha kazand\u0131. Ayn\u0131 modelden 2 adet daha soda-kire\u00e7 cam elektrikli f\u0131r\u0131n sipari\u015fi vererek bizimle uzun vadeli stratejik bir i\u015f birli\u011fi ili\u015fkisi kurdu.<\/p>","protected":false},"excerpt":{"rendered":"
As a leading European food packaging enterprise, EuroPack has long supplied food-grade soda-lime glass bottles to over 200 supermarkets in the EU. However, its decade-old traditional flame furnace gradually became a \"stumbling block\" for business expansion\u2014it consumed up to 800kWh of energy per ton of glass melting, far exceeding the limit set by EU environmental […]<\/p>","protected":false},"author":1,"featured_media":185,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[],"class_list":["post-182","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case"],"yoast_head":"\n