Products

Corundum Mullite Brick

Corundum-mullite bricks are high-performance refractory products primarily composed of high-purity corundum and mullite. By optimizing the phase composition and structure of corundum (Al₂O₃) and mullite (3Al₂O₃·2SiO₂), this product achieves a balanced combination of multiple properties: high refractoriness, excellent high-temperature strength, outstanding thermal shock resistance, and good chemical corrosion resistance. It serves as a critical refractory material widely used in key areas of high-end industrial kilns across ceramics, petrochemical, and metallurgical industries.

Share :

description

Corundum-Mullite Bricks are manufactured using premium raw materials such as fused corundum, sintered corundum, and high-purity mullite. They are produced through scientific grading, high-pressure forming, and a sintering process with strict temperature control. Their performance advantages stem from their unique mineral composition and refined microstructure:

Exceptional High-Temperature Performance: High alumina content ensures extremely high refractoriness and load-bearing softening temperature; the mullite network structure provides outstanding high-temperature creep resistance and volume stability.

Superior Thermal Shock Resistance: The material's inherently low thermal expansion coefficient, combined with a specialized particle structure design, effectively buffers thermal stresses and resists cracking and spalling caused by sudden temperature changes.

Superior chemical resistance: Exhibits strong resistance to acidic and weakly alkaline slags, reducing atmospheres, and various molten metals.

High mechanical strength: Demonstrates excellent wear resistance and erosion resistance at both ambient and elevated temperatures.

Key Technical Specifications:

Al₂O₃ Content: ≥ 75% (adjustable to 85%+ upon request)

Mullite Phase Content: ≥ 20%

Refractoriness: ≥ 1850°C

0.2MPa Load Softening Start Temperature (T0.6): ≥ 1700°C

Room Temperature Compressive Strength: ≥ 80 MPa

Thermal Shock Stability (1100°C water quenching): ≥ 25 cycles

Bulk Density: ≥ 2.75 g/cm³

application

Corundum-mullite bricks, with their outstanding and balanced comprehensive properties, are suitable for various high-temperature environments demanding stringent refractory requirements:

 

1. Ceramic Industry: High-temperature load-bearing sections of ceramic roller kilns, tunnel kilns, and shuttle kilns, such as kiln walls, kiln roofs, kiln car platforms, and advanced kiln furniture (shelving, columns, crucibles).

2. Petrochemical Industry: Radiation zone linings, furnace bottoms, burner bricks, and anchor brick systems in ethylene cracking furnaces, hydrogen conversion furnaces, gasifiers, etc.

3. Metallurgical Industry: High-temperature sections of large blast furnaces and hot blast stoves; linings for torpedo cars and ladles; non-slag line areas of ladle refining furnaces; and linings for carbon roasting furnaces.

4. Waste Incineration and Hazardous Waste Treatment: High-temperature and chemically corrosive areas such as side walls and arches in melting furnaces and secondary combustion chambers.

5. Glass Industry: Upper grate structures and flue areas in the recuperator section of glass melting furnaces.

service

Zhengzhou Chaoyu Refractories Co., Ltd. is dedicated to providing customers with high-quality corundum-mullite brick products and comprehensive technical services:

 

Formulation and Performance Customization: We tailor products by adjusting the ratio of corundum to mullite and the matrix composition based on specific operating conditions (temperature, atmosphere, corrosive media) of the customer's kiln.

Custom Shapes & Large Components: Equipped with precision CNC machining capabilities, we produce complex-shaped bricks, large precast elements, and monolithic structural modules.

End-to-End Quality Control: From raw material selection to finished product shipment, we enforce stringent testing standards to ensure consistent, reliable performance compliant with GB, ASTM, JIS, and other international/domestic standards.

Professional Application Support: We provide kiln design optimization recommendations, masonry plan development, drying curve guidance, and on-site construction technical consultation.

Rapid Response & Supply Assurance: Our comprehensive production planning and inventory management system enables swift response to urgent market demands.

Comprehensive After-Sales Service: We establish customer technical profiles, offer product usage tracking, and provide lifetime technical consultation services.

 

For detailed technical data sheets, performance comparisons, or customized application solutions for corundum-mullite bricks, please visit our official website or contact our technical team at any time. Zhengzhou Chaoyu Refractories Co., Ltd. delivers advanced technology and reliable products to provide robust assurance for the long-term, safe, and efficient operation of your industrial kilns.

Get in touch with us